※The equipment’s maximum speed can reach 1,250 pcs/hour (depending on the product).
※ Number of circuits: 1–100 circuits, freely configurable according to product requirements, and can essentially meet all automotive wiring harness needs.
※Pioneering 3D terminal positioning technology in China, ensuring more precise and reliable terminal insertion.
※ Equipped with an intelligent crimping machine: a single terminal crimping machine can be set to (2) different crimping heights (the same terminal can crimp wires of two different diameters).
※CCD Core Wire Inspection: Detects the number of strands in the conductor and checks for any missing strands.
※CCD wire‑stripping inspection: stripping length, presence of foreign objects on the stripped end, strand separation, position of the waterproof plug, and orientation (correct or reversed) of the waterproof plug.
※CCD terminal inspection: terminal appearance, deep and shallow crimping, improper foot wrapping, stray or flying wires, wire color, etc.
※ Crimping force monitoring: The crimping process is monitored.
※ Insertion‑position detection: pre‑insertion force testing, insertion force testing, and pull‑out force testing. Real-time monitoring of force at every process step ensures that the insertion–pull–re‑insertion sequence replicates human‑like inspection, further guaranteeing the quality of the insertion position.
※ Raw Material Verification Function: This function ensures the accuracy of raw material usage by verifying components such as terminals, wires, waterproof plugs, and molds through barcode scanning during the material‑feeding process.
※ Equipped with wire‑cutting length‑measurement functionality: fitted with an encoder for length measurement, it continuously monitors the cut wire length and makes real-time corrections.
※ Equipped with an intelligent wire‑storage function: includes cross‑insertion temporary storage and waiting‑for‑temporary storage of defective wires from the preceding process.
※MES data collection: Includes wire‑out length, terminal crimping data, CCD inspection images, insertion position and hole‑alignment information, insertion pull‑force measurements, and other relevant data, all of which can be uploaded to the server for permanent storage.
※MES Data Traceability: By printing barcodes, each wire harness is assigned a unique identifier. A barcode scanner can be used to instantly retrieve every piece of data from the harness’s production process, making traceability exceptionally convenient.
※ Equipped with Keyence’s intelligent control system and high-performance servo motors, ensuring precision, efficiency, and stability.
※The equipment features rapid tooling change, simple adjustments, and short setup times, enabling swift product switching.