Feature Description:
※The equipment’s maximum speed can reach 5,500 pcs/hour (depending on the product).
※ Production task orders can be remotely received via MES.
※ Real-time production status and material usage can be reported remotely via the MES.
※MES data collection: Includes wire‑out length, terminal crimping data, CCD inspection images, and other relevant data, all of which can be uploaded to the server for permanent storage.
※MES data traceability: By printing barcodes, each batch of wire harnesses can be assigned a unique identifier. A barcode scanner allows one‑click retrieval of every piece of data from the wire harness production process, making traceability exceptionally convenient.
※CCD wire‑stripping inspection: stripping length, presence of foreign objects on the stripped end, strand separation, position of the waterproof plug, and orientation (correct or reversed) of the waterproof plug.
※CCD terminal inspection: terminal appearance, deep and shallow crimping, improper foot wrapping, stray filaments and flying threads, wire color, etc.
※ Crimping force monitoring: Monitors the crimping process.
※ Raw Material Verification Function: This includes terminals, wires, waterproof plugs, and molds, which are loaded via barcode scanning for verification, ensuring the accuracy of raw material usage.
※ Equipped with wire‑cutting length‑measurement functionality: fitted with an encoder for length measurement, it continuously monitors the cut wire length and makes real-time corrections as needed.
※ Equipped with a high-precision, silent servo terminal crimping machine and CNC‑controlled crimping height adjustment, achieving a crimping accuracy of up to 0.01 mm.
※ Equipped with Keyence’s intelligent control system and high-performance servo motors, ensuring precision, efficiency, and stability.
※The equipment features quick mold change, simple adjustments, and short setup times, enabling rapid product switching.